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Effects of graphene nano-platelets (GNPs) on the microstructural characteristics and textural development of an Al-Mg alloy during friction-stir processing

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Date

2018-02-15

Authors

Khodabakhshi, Farzad
Nosko, Martin
Gerlich, Adrian P.

Journal Title

Journal ISSN

Volume Title

Publisher

Elsevier

Abstract

The aim of this research is to characterize the unique microstructural features of Al-matrix nanocomposites reinforced by graphene nano-platelets (GNPs), fabricated by multi-pass friction-stir processing (FSP). During this process, secondary phase GNPs were dispersed within the stir zone (SZ) of an AA5052 alloy matrix, with a homogenous distribution achieved after five cumulative passes. The microstructural characteristics and crystallographic textures of different regions in the FSPed nanocomposite, i.e., base metal (BM), heat affected zone (HAZ), thermo-mechanical affected zone (TMAZ), and SZ, were evaluated using electron back scattering diffraction (EBSD) and transmission electron microscopy (TEM) analyses. The annealed BM consisted of a nearly random crystal orientation distribution with an average grain size of 10.7μm. The SZ exhibited equiaxed recrystallized grains with a mean size of 2μm and a high fraction of high-angle grain boundaries (HAGBs) caused by a discontinuous dynamic recrystallization (DDRX) enhanced by pinning of grain boundaries by GNPs. The sub-grains and grain structure modification within the HAZ and TMAZ regions are governed by dislocation annihilation and reorganization in the grain interiors/within grains which convert low-angle to high-angle grain boundaries via dynamic recovery (DRV). The FSP process and incorporation of GNPs produced a pre-dominantly {100}<100> cube texture component in the SZ induced by the stirring action of the rotating tool and hindering effect of nano-platelets. Although, a very strong {112}<110> simple shear texture was found in the HAZ and TMAZ regions governed by additional heating and deformation imposed by the tool shoulder. These grain structure and texture features lead to a hardness and tensile strength increases of about 55% and 220%, respectively.

Description

The final publication is available at Elsevier via http:/dx.doi.org/10.1016/j.surfcoat.2017.12.045 © 2018. This manuscript version is made available under the CC-BY-NC-ND 4.0 license http://creativecommons.org/licenses/by-nc-nd/4.0/

Keywords

Graphene, Al-Mg alloy, Friction-stir processing, Microstructure, Texture

LC Keywords

Citation