Thermal management in laminated die system

Abstract

The thermal control of a die is crucial for the development of high efficiency injection moulds. For an effective thermal management, this research provides a strategy to identify a thermal dynamic model and to design a controller. The neural network techniques and finite element analysis enable modeling to deal with various cycle-times for moulding process and uncertain dynamics of a die. Based on the system identification which is experimentally validated using a real system, controllers are designed using fuzzy-logic and self-tuning PID methods with backpropagation and radial basis function neural networks to tune control parameters. Through a comparative study, each controller’s performance is verified in terms of response time and tracking accuracy under different moulding processes with multiple cycle-times.